Scaling on up.. Oh Sh*T
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Tech Help, Tips, Tricks, Techniques
1. What is the process you are using now? What is your product?
2. What is the production capacity you are looking for? As in pieces (what size) per hour or per shift?
3. Will you need to pass an audit of the grocery chain?
4. You can buy depositors that handle large inclusions. Answers to the above questions will help to make a decision on this.
5. You can buy volumetric depositors that will handle small batch production.
6. You can but a mould with raised dividers (which go almost to the surface), fill it in one go and easily break into smaller bars/tablets/pieces that can be individually packed.
We use the last method: Add 18kg of tempered chocolate to a kettle with temperature control on the water jacket (set to 31C), add inclusions,mix for 2 minutes, deposit (manual operation of the valve) out of the kettle into a mould sitting on a scale, vibrate and cool.
After cooling demould, break into 4 x 100g pieces, pack and box (all by hand).
Team of 5 can make over 250kg per shift.
Two points:
1. Dosing accuracy is not great resulting in large give away (not important in our case)
2. You have to mix small batches so the chocolate does not loose the temper.